General Introduction Of Three-Colored High-Speed 2-Axis Broom Filling Machine WXD-2A003
1) A 2-axis broom filling machine is a popular machine model with which many beginners start. Besides plastic brooms, a 2-axis filling machine can be also used to make scrub brushes, shoe brushes and other similar daily cleaning brushes, as long as the tufting surfaces are completely flat. (Please note that a 2-axis filling machine cannot make curved or fan-shaped brooms)
The maximum size of a plastic broom allowed is 400mm (Length) x 100mm (Width). If the broom model is bigger than 400mm (Length) x 100mm (Width), another machine in different size range could be customized.
2) Compared with our other broom filling machines, the unique function of this WXD-2A003 is that it can tuft broom filaments in three colors, while most of our other machine models only tuft two-colored filaments.
3) Its fastest working speed is 8 holes per second! However, in most cases we suggest keeping the daily working speed at 6 or 7 holes per second, so as to decrease the wear and tear.
4) There are two grippers holding two brooms on worktable. After finishing a broom, the machine automatically unlocks the gripper to let operator take out the finished broom and put another new broom base into the gripper to be processed. While operator is changing broom pieces on one gripper, the machine is still keeping working on the other gripper continuously, non-stop.
5) If your factory is a large-sized one with many workers, we'd like to recommend another broom filling machine WXD-2A001 with automatic feeding system, which effectively helps decrease the labor cost! How?? As using WXD-2A001 with automatic feeding system, an operator is completely capable of running two machines synchronously, then two operators could run four machines at the same time, and so on.
6) Totally having no idea how to select a suitable brush filling machine for your own case? Don't worry! Please do feel free to contact us at chloe@brushmachine1.com or just directly leave a message on this page, it'll be our great pleasure to hear from you and we'll try our best to get back to you with a professional solution at the earliest!
Technical Parameters Of Three-Colored 2-Axis Broom Filling Machine WXD-2A003
Standard Processing Area | X-axis x Y-axis = 400mm (Length) x 200mm (Width) (Other size could be customized) |
Materials of Broom Bases | Plastic |
Materials of Broom Filaments | PP, PVC, PET, nylon, pig bristles, ponytails, stainless steel wires, copper wires, tampico |
Length of Broom Filaments | 10mm - 110mm (outside holes) |
Diameter of A Single Filament | 0.08mm - 1.5mm |
Diameter of Holes | 3mm - 6mm |
Colors of Broom Filaments | Either 1 color or 2 colors |
Maximum Filling Speed | 8 Holes per second |
Tufting Method | Anchor-type (flat wire) |
Motors & Drivers | Panasonic servo motors and Panasonic drivers |
Programming | Positions of broom holes are entered by hand-controller, one hole by one hole |
Quantity of Programs Saved | It saves totally 84 programs for different broom models |
Changeable Grippers | Operator could make many other flat brooms, as long as he changes grippers accordingly |
Hitech Touchable Screen | 5.4'' touchable screen, interface is in English and Chinese, other language could be customized |
Adjusting Speed | Variable-frequency stepless adjustable speed |
Power Supply | Single-phase 220V or 3-phase 380V, 50-60Hz, 600W |
Packing | Wood case for machine body: 1.23m (Length) x 0.93m (Width) x 1.71m (Height) Wood case for computer: 0.65m (Length) x 0.65m (Width) x 1.5m (Height) |
Gross Weight | Around 250KGS |
Daily Output Of Flat Plastic Brooms
Let's take this flat broom model as an example. It's a very typical broom model with 120 holes in the market. If operator uses our broom filling machine WXD-2A003 for production, the daily output could easily reach up to 1500 pcs within 8 hours in a working day, which is calculated according to 6 holes per second.
Maintenance of Three-Colored Plastic Broom Filling Machine WXD-2A003
1) Operator should often add lubrication oil to the working parts of this plastic broom filling machine, so as to decrease abrasion.
2) Operator should regularly check each part of this broom tufting machine to see whether there is a loose screw, and please make sure to tighten it, if he finds a loose one.
3) Please keep guide rails and ballscrews clean, and make sure that there is no scrap sticking on them, so as not to decrease the precision.
4) Be sure that the electric box works under ventilative conditions; do not put this broom making machine under humid or high-temperature conditions; do not shake the electric box.
5) Please keep electric box far away from magnetic field, otherwise it will be probably out of control.
6) Be sure that all cables connect correctly. Red, blue and yellow cables connect with three-phase 380V wires, green cable connects with neutral wire, yellow-green cable connects with earth wire. Plugs are numbered as "1, 2, 3, 4 , 5", "1, 2, 3" are for 3-phase 380V wires, "4" is for neutral wire, "5" is for earth wire.
7) The working voltage should be stable, around AC380±10V; over-voltage will probably cause the ruin of electronics.
8) Do not knock at the touchable screen with hard articles, otherwise it'll decrease its sensibility or even break the screen. Do not drag wires rudely, either.
9) Please note that there is high-voltage electricity inside electric box. If it is out of order, only professional technicians are allowed to check and dismantle it. Non-professionals are prohibited to dismantle it, so as to avoid getting an electric shock and the ruin of data.