Which Brooms/Brushes Can WXD-2A001 Make?
Broom Shapes | Flat plastic brooms and other small brushes with flat surfaces |
Molded Holes | Plastic broom bases should be already molded with holes in advance |
Angle of Holes | Holes could be molded tilting at different angles or vertical at 90 degrees |
Broom Sizes | Not bigger than 400mm (Length) x 100mm (Width), other size could be customized |
General Introduction Of High-Speed 2-Axis Broom Filling Machine With Automatic Feeding System WXD-2A001
1) Compared with a normal 2-axis broom tufting machine without automatic feeding system, this new model WXD-2A001 shows overwhelming superiority in decreasing the labor cost for manufacturers. We'll know that it's quite normal that each operator is responsible for running a machine during the daily production, but, using WXD-2A001 instead, an operator could easily run two machines synchronously, which effectively decreases the labor cost for manufacturers.
You might be interested to take a look at the workshop of a broom manufacturer who uses six sets of our broom filling machines WXD-2A001 for massive production.
2) This WXD-2A001 is equipped with two robotic arms. Under automatic mode, a robotic arm keeps conveying each plastic broom base into the gripper to be tufted. After filling holes with filaments, each finished plastic broom is automatically taken away from the gripper by another robotic arm. This video demonstration exactly shows you how it works.
3) In most cases this WXD-2A001 is used to make those thin plastic brooms which are light in weight.
4) The maximum tufting speed is 7 holes per second, and its tufting method is anchor-type (flat wire).
5) It processes broom filaments in two colors. The maximum length of filaments (outside holes) allowed is 110mm. However, a machine in other size range could be customized.
6) In program, positions of broom holes are manually entered by hand-controller, one hole by one hole. Hole positions could be deleted, inserted, duplicated, moved.
7) If you are not sure whether this 2-axis broom filling machine with automatic feeding system is the best choice, please do feel free to contact us at chloe@brushmachine1.com or just leave a message on this page, it'll be our great pleasure to hear from you and we'll try our best to get back to you with a professional solution at the earliest.
Technical Parameters of CNC High-Speed 2-Axis Broom Filling Machine WXD-2A001
Standard Processing Area | X-axis x Y-axis = 400mm (Length) x 200mm (Width) (Other size could be customized) |
Materials of Broom Bases | Plastic |
Materials of Broom Filaments | PP, PVC, PET, nylon, pig bristles, stainless steel wires, copper wires, horse hair, tampico |
Length of Filaments (Outside Holes) | 10mm - 110mm |
Diameter of A Single Filament | 0.08mm - 1.2mm |
Diameter of Holes | 3mm - 6mm |
Colors of Filaments | Either 1 color or 2 colors |
Maximum Tufting Speed | 7 Holes per second |
Tufting Method | Anchor-type (flat wire) |
Motors & Drivers | Panasonic servo motors and Panasonic drivers |
Programming | Positions of broom holes are entered by hand-controller, one hole by one hole |
Quantity of Programs Saved | It saves totally 84 programs for different broom models |
Changeable Grippers | Operator could make many other flat brooms, as long as he changes grippers accrodingly |
Hitech Touchable Screen | 5.4'' touchable screen, interface is in English and Chinese, other language could be customized |
Adjusting Speed | Variable-frequency stepless adjustable speed |
Power Supply | Either single-phase 220V or 3-phase 380V, 50-60Hz, 600W |
Packing | Wood case for machine body: 1.23m (Length) x 0.93m (Width) x 1.71m (Height) Wood case for computer: 0.65m (Length) x 0.65m (Width) x 1.5m (Height) |
Gross Weight | Around 250KGS |
Maintenance of High-Speed 2-Axis Plastic Broom Filling Machine WXD-2A001
1) Operator should often add lubrication oil to the working parts of this plastic broom filling machine, so as to decrease abrasion.
2) Operator should regularly check each part of this broom filling machine to see whether there is a loose screw, and please make sure to tighten it, if he finds a loose one.
3) Please keep guide rails and ballscrews clean, and make sure that there is no scrap sticking on them, so as not to decrease the precision.
4) Be sure that the electric box works under ventilative conditions; do not put this 2-axis broom filling machine under humid or high-temperature conditions; do not shake the electric box.
5) Please keep electric box far away from magnetic field, otherwise it will be probably out of control.
6) Be sure that all cables connect correctly. Red, blue and yellow cables connect with three-phase 380V wires, green cable connects with neutral wire, yellow-green cable connects with earth wire. Plugs are numbered as "1, 2, 3, 4 , 5", "1, 2, 3" are for 3-phase 380V wires, "4" is for neutral wire, "5" is for earth wire.
7) The working voltage should be stable, around AC380±10V; over-voltage will probably cause the ruin of electronics.
8) Do not knock at the touchable screen with hard articles, otherwise it'll decrease its sensibility or even break the screen. Do not drag wires rudely, either.
9) Please note that there is high-voltage electricity inside electric box. If it is out of order, only professional technicians are allowed to check and dismantle it. Non-professionals are prohibited to dismantle it, so as to avoid getting an electric shock and the ruin of data.