General Introduction Of Super-Long 3-Axis 3-Head Roller Brush Making Machine WXD-3A3H04
1) The worktable of this roller brush machine WXD-3A3H04 is 10M long! How long are the roller brushes to be made? 4 Meters!! And, of course operator could also use it to make 3M, 2M, 1M, 0.5M or even 0.2M roller brushes.
Here is the size range of roller brushes processed by WXD-3A3H04:
The maximum length of a roller brush: 4000mm
The maximum outer diameter of a roller brush base (without filaments): 200mm
The maximum length of filaments (outside holes): 110mm
The maximum diameter of holes: 7mm
2) With two drilling-heads and a tufting-head, this roller brush making machine WXD-3A3H04 drills holes and tufts filaments synchronously.
3) Equipped with Panasonic servo motors, the fastest working speed of this WXD-3A3H04 is 5 holes per second.
4) There are two grippers holding two roller brushes on worktable. During the daily production, the machine automatically stops after it finishes a roller brush. After operator takes out the finished brush and puts another new roller brush base onto the gripper, he needs to press "Start" again to resume production.
5) In the program, all the holes are automatically located by the computer. It takes operator only one or two minutes to set up a new program for a new brush model, which is very simple and easy!
6) It's equipped with automatic vacuum cleaner and manual lubrication system.
7) If you don't need to produce very long roller brushes, we also have other different machine models for making shorter roller brushes, such as small roller brush making machine WXD-3A3H01 and WXD-3A3H03.
In a word, all our CNC brush making machines could be customized exactly according to customer's requirements. No matter you'd like to produce 4CM roller brushes or 4M roller brushes, we are always here, ready to work out a best solution for you! Still having no idea how to select a suitable machine for your own case? Don't worry, please do feel free to contact us at chloe@brushmachine1.com or just directly leave a message on this page, it'll be our great pleasure to hear from you and we'll do our best to revert to you at the earliest.
Technical Parameters of Super-Long 3-Axis 3-Head Roller Brush Making Machine WXD-3A3H04
Standard Processing Area | X-axis x Y-axis x Z-axis = 4000mm x 200mm x 360° (Other size could be customized) |
Materials of Brush Pieces | Plastic, wood |
Materials of Brush Filaments | PP, PVC, PET, nylon, pig bristles, stainless steel wires, copper wires, horse hair, tampico |
Length of Filaments | 10mm - 110mm (outside holes) |
Diameter of A Single Filament | 0.08mm - 1.8mm |
Diameter of Holes | 3mm - 7mm |
Colors of Filaments | Either 1 color or 2 colors |
Maximum Drilling/Tufting Speed | 5 Holes per second |
Tufting Method | Staple type (round wire) |
Motors & Drivers | Panasonic servo motors & Panasonic drivers |
Data Input (Making A Program) | Hole positions on each circle are divided averagely by "Divide" button in program |
Quantity of Programs Saved | It saves totally 84 programs for different brush models |
Changeable Grippers | Operator could make many other roller brush models, as long as he changes grippers accrodingly |
Hitech Touchable Screen | 5.4'' touchable screen, interface is in English and Chinese, other language could be customized |
Adjusting Speed | Variable-frequency stepless adjustable speed |
Power Supply | Single-phase 220V or 3-phase 380V, 50-60Hz, 600W |
Packing | Wood case for machine body: 10m (Length) x 1.53m (Width) x 2.13m (Height) Wood case for computer: 0.65m (Length) x 0.65m (Width) x 1.5m (Height) |
Gross Weight | Around 500KGS |
Maintenance of Super-Long 3-Axis 3-Head Industrial Roller Brush Making Machine WXD-3A3H04
1) Operator should often add lubrication oil to the working parts of this super-long roller brush making machine, so as to decrease abrasion.
2) Operator should regularly check each part to see whether there is a loose screw, and please make sure to tighten it, if he finds a loose one.
3) Please keep guide rails and ballscrews clean, and make sure that there is no scrap sticking on them, so as not to decrease the precision.
4) Be sure that the electric box works under ventilative conditions; do not put this roller brush machine under humid or high-temperature conditions; do not shake the electric box.
5) Please keep electric box far away from magnetic field, otherwise it will be probably out of control.
6) Be sure that all cables connect correctly. Red, blue and yellow cables connect with three-phase 380V wires, green cable connects with neutral wire, yellow-green cable connects with earth wire. Plugs are numbered as "1, 2, 3, 4 , 5", "1, 2, 3" are for 3-phase 380V wires, "4" is for neutral wire, "5" is for earth wire.
7) The working voltage should be stable, around AC380±10V; over-voltage will probably cause the ruin of electronics.
8) Do not knock at the touchable screen with hard articles, otherwise it'll decrease its sensibility or even break the screen. Do not drag wires rudely, either.
9) Please note that there is high-voltage electricity inside electric box. If it is out of order, only professional technicians are allowed to check and dismantle it. Non-professionals are prohibited to dismantle it, so as to avoid getting an electric shock and the ruin of data.