Which Brushes Can WXD-2A2H01 Make?
Brush Shapes | Various industrial roller brushes |
Drilled Holes | Original roller brush bases are without holes, holes are to be drilled by this machine |
Angle of Holes | Holes are made vertical at 90 degrees only, holes can't be tilting at different angles |
Roller Brush Sizes | 1250mm (Length) x 100mm (Diameter of roller brush base without filaments) |
General Introduction of CNC 2-Axis 2-Head Roller Brush Drilling And Filling Machine WXD-2A2H01
1) Most of the roller brushes you want to make are longer than 300mm but shorter than 1000mm? This roller brush filling machine WXD-2A2H01 might be the top choice! The maximum length of the roller brush bases it can process is 1250mm, while the maximum diameter of the roller brush bases (without filaments) allowed is 100mm. (A machine in other size range could be customized)
2) Equipped with a drilling-head and a tufting-head, this WXD-2A2H01 drill holes and tuft filaments synchronously, which brings high working-efficiency.
3) Setting up a new program for making roller brushes is very easy and simple, which takes only one or two minutes. Operator just needs to enter data for three columns:
How many holes are there in a circle? For example, operator enters "15".
How many circles are there on the roller brush base? For example, operator enters "80".
How far is the distance between each circle? For example, operator enters "5".
After that, operator just needs to confirm the position of the first hole on the roller brush base, then the program is finished. There is no need to locate the positions of holes one hole by one hole.
4) It's installed with automatic vacuum cleaner and manual lubrication system.
5) However, there are so many kinds of different industrial roller brushes. You might be also interested to take a look at other machine models:
WXD-3A3H01 for making roller brushes shorter than 300mm;
WXD-2A2H04 for making extremely big roller brushes longer than 2500mm;
WXD-3A2H07 for making both industrial roller brushes and plank brushes (a dualpurpose one).
Not knowing which machine model is the most suitable one for your own case? Don't worry, all our roller brush filling machines could be customized exactly according to customer's specified requirements. Please do not hesitate to contact us at chloe@brushmachine1.com or just leave a message on this page, we guaranteet that your inquiry would be treated with top priority.
Technical Parameters of 2-Axis 2-Head Industrial Roller Brush Drilling And Filling Machine WXD-2A2H01
Standard Processing Area | X-axis x Y-axis = 360° x 1250mm (Other size could be customized) |
Materials of Brush Pieces | Plastic, wood |
Materials of Brush Filaments | PP, PVC, PET, nylon, pig bristles, stainless steel wires, copper wires, horse hair, tampico |
Length of Brush Filaments | 10mm - 110mm (outside holes) |
Diameter of A Single Filament | 0.08mm - 1.2mm |
Diameter of Holes | 3mm - 6mm |
Colors of Brush Filaments | Either 1 color or 2 colors |
Maximum Working Speed | 4 Holes per second |
Tufting Method | Staple type (round wire) |
Motors & Drivers | Panasonic servo motors & Panasonic drivers |
Data Input (Programming) | Hole positions on each circle are divided averagely by "Divide" button in program |
Quantity of Programs Saved | It saves totally 84 programs for different roller brush models |
Changeable Grippers | Operator could make many other roller brush models, as long as he changes grippers accrodingly |
Hitech Touchable Screen | 5.4'' touchable screen, interface is in English and Chinese, other language could be customized |
Adjusting Speed | Variable-frequency stepless adjustable speed |
Power Supply | Single-phase 220V or 3-phase 380V, 50-60Hz, 600W |
Packing | Wood case for machine body: 1.62m (Length) x 1.52m (Width) x 1.9m (Height) Wood case for computer: 0.65m (Length) x 0.65m (Width) x 1.5m (Height) |
Gross Weight | Around 400KGS |
Maintenance of 2-Axis 2-Head Roller Brush Drilling And Filling Machine WXD-2A2H01
1) Operator should often add lubrication oil to the working parts of this roller brush filling machine, so as to decrease abrasion.
2) Operator should regularly check each part to see whether there is a loose screw, and please make sure to tighten it, if he finds a loose one.
3) Please keep guide rails and ballscrews clean, and make sure that there is no scrap sticking on them, so as not to decrease the precision.
4) Be sure that the electric box works under ventilative conditions; do not put this roller brush filling machine under humid or high-temperature conditions; do not shake the electric box.
5) Please keep electric box far away from magnetic field, otherwise it will be probably out of control.
6) Be sure that all cables connect correctly. Red, blue and yellow cables connect with three-phase 380V wires, green cable connects with neutral wire, yellow-green cable connects with earth wire. Plugs are numbered as "1, 2, 3, 4 , 5", "1, 2, 3" are for 3-phase 380V wires, "4" is for neutral wire, "5" is for earth wire.
7) The working voltage should be stable, around AC380±10V; over-voltage will probably cause the ruin of electronics.
8) Do not knock at the touchable screen with hard articles, otherwise it'll decrease its sensibility or even break the screen. Do not drag wires rudely, either.
9) Please note that there is high-voltage electricity inside electric box. If it is out of order, only professional technicians are allowed to check and dismantle it. Non-professionals are prohibited to dismantle it, so as to avoid getting an electric shock and the ruin of data.