Comparing With Other Roller Brush Making Machines, What's The Unique Feature Of WXD-3A2H01?
The unique feature of WXD-3A2H01 is that trimming function is also integrated on the machine together, the operator doesn't need to use another separate machine to trim filaments any more!
General Introduction Of 3-Axis Roller Brush Making Machine WXD-3A2H01
1) It's our latest model for making roller brushes, with integrated functions of drilling, tufting and trimming.
There is only a set of grippers holding a roller brush on worktable. Please note that it drills holes firstly, tufts filaments secondly and trims filaments thirdly. This video demonstration exactly shows you how it produces roller brushes.
2) The maximum length of roller brushes made by this WXD-3A2H01 is 1000MM, and the maximum outer diameter of the plastic roller brush bases allowed is 200MM.
It's not suitable to use this WXD-3A2H01 to produce roller brushes longer than 1000MM. To make those long roller brushes, another model WXD-3A3H04 is suggested.
3) When setting up a program, the operator only needs to locate the position of hole 1. After that, all the other hole positions are automatically located by the computer system, which is very convenient.
4) Feeling so interested to find out more details about roller brush making machines? Please do feel free to contact us at chloe@brushmachine1.com or just directly leave a message on this page, we guarantee that your inquiry will be treated with top priority, we'll try our best to get back to you with a professional solution at the earliest.
Technical Parameters of 3-Axis Roller Brush Machine With Trimming Function WXD-3A2H01
Standard Processing Area | X-axis x Y-axis x Z-axis = 1000mm x 100mm x 360° (Other size could be customized) |
Materials of Roller Brush Bases | Plastic, wood |
Materials of Brush Filaments | PP, PVC, PET, nylon, steel wires, copper wires, horse hair, tampico, buffalo hair |
Length of Brush Filaments | 10mm - 110mm (outside holes) |
Diameter of A Single Filament | 0.08mm - 1.5mm |
Diameter of Holes | 2.5mm - 7mm |
Colors of Brush Filaments | Either 1 color or 2 colors |
Maximum Working Speed | 5 Holes per second |
Tufting Method | Staple type (round wire) |
Motors & Drivers | Panasonic servo motors, Panasonic drivers |
Programming | Hole positions on each circle are divided averagely by "Divide" button in program |
Quantity of Programs Saved | It saves totally 84 programs for different brush models |
Changeable Grippers | Operator could make many other roller brush models, as long as he changes grippers accrodingly |
Big Touchable Screen | 5.4'' touchable screen, interface is in English and Chinese, other language could be customized |
Adjusting Speed | Variable-frequency stepless adjustable speed |
Power Supply | Single-phase 220V or 3-phase 380V, 50-60Hz, 750W |
Packing | Wood case for machine body: 1.8m (Length) x 1.25m (Width) x 2.05m (Height) Wood case for computer: 0.65m (Length) x 0.65m (Width) x 1.5m (Height) |
Gross Weight | Around 600KGS |
Maintenance of 3-Axis Roller Brush Making Machine With Trimming Function WXD-3A2H01
1) Operator should often add lubrication oil to the working parts of this roller brush making machine, so as to decrease abrasion.
2) Operator should regularly check each part to see whether there is a loose screw, and please make sure to tighten it, if he finds a loose one.
3) Please keep guide rails and ballscrews clean, and make sure that there is no scrap sticking on them, so as not to decrease the precision.
4) Be sure that the electric box works under ventilative conditions; do not put this roller brush making machine under humid or high-temperature conditions; do not shake the electric box.
5) Please keep electric box far away from magnetic field, otherwise it will be probably out of control.
6) Be sure that all cables connect correctly. Red, blue and yellow cables connect with three-phase 380V wires, green cable connects with neutral wire, yellow-green cable connects with earth wire. Plugs are numbered as "1, 2, 3, 4 , 5", "1, 2, 3" are for 3-phase 380V wires, "4" is for neutral wire, "5" is for earth wire.
7) The working voltage should be stable, around AC380±10V; over-voltage will probably cause the ruin of electronics.
8) Do not knock at the touchable screen with hard articles, otherwise it'll decrease its sensibility or even break the screen. Do not drag wires rudely, either.
9) Please note that there is high-voltage electricity inside electric box. If this roller brush machine is out of order, only professional technicians are allowed to check and dismantle it. Non-professionals are prohibited to dismantle it, so as to avoid getting an electric shock and the ruin of data.