CNC 2-Axis Machine For Tufting Large Disk Brushes (Staple-Type) WXD-2A004
2-Axis Large Disk Brush Tufting Machine (Staple-Type) WXD-2A004
2-Axis Large Disk Brush Tufting Machine (Staple-Type) WXD-2A004
Model:
WXD-2A004
Price:
EXW, FOB, CIF, CNF
MOQ:
1 Set
Payment:
T/T, L/C, Western Union
Packing:
Wood Cases
Freight:
By Sea
Brand:
Wanxingda
Origin:
Guangzhou, China


Which Brushes Can WXD-2A004 Make?


 Brush Shapes Disk brushes only
 Molded Holes Plastic disk pieces should be already molded with holes in advance 
 Angle of Holes  Holes could be molded tilting at angles or vertical at 90 degrees
 Brush Size 1200mm (diamter of disk piece), other size could be customized



General Introduction of CNC 2-Axis Machine For Tufting Large Disk Brushes WXD-2A004


1) This is a CNC 2-axis machine used to make large disk brushes, the maximum diamter of disk piece allowed is 1200mm, and its tufting method is staple-type (round wire).


2) X-axis controls the rotating movements of its worktable, while Y-axis controls the forward/backward movements of the worktable. As a 2-axis machine, the worktable moves horizontally only, thus the filaments are tufted vertically at 90 degrees. However, if the plastic disk pieces are already molded with holes tilting at angles, the filaments could look tilting at some angles, after finishing.


3) In program, hole positions are entered by "Divide" button, operator just need confirm the positions of the first hole and the last hole on each cirlce, which is quite simple.


4) Besides 1200mm disk brushes, of course it can also make other disk brushes of normal sizes, such as 300mm, 400mm and 500mm disk brushes, on condition that operator changes gripper accordingly. Please note that only a set of grippers is offered with the machine together, free of charge, other extra grippers will be charged.


5) If your plastic disk pieces are molded with holes, please take a look at this 4-axis 3-head disk brush machine which could drill holes on plastic disk pieces. If you have no idea how to select the most suitable machine for your production, please do not hesitate to contact us at chloe@brushmachine1.com or just leave a message on this page, it'll be our great pleasure to get back to you at the earliest.


Large Disk Brush Tufting Machine WXD-2A004.jpg


Technical Parameters of CNC 2-Axis Large Disk Brush Tufting Machine (Staple-Type) WXD-2A004


 Standard Processing Area X-axis x Y-axis = 1200mm (Diamter of disk piece) x 360° (Other size could be customized)
 Materials of Brush Pieces
 Plastic, wood
 Materials of Brush Filaments PP, PVC, PET, nylon, pig bristles, stainless steel wires, copper wires, horse hair, tampico
 Length of Brush Filaments 10mm - 120mm (outside holes)
 Diameter of A Single Filament  0.08mm - 1.2mm
 Diameter of Holes 3mm - 6mm
 Colors of Brush Filaments Either 1 color or 2 colors
 Maximum Tufting Speed
 4 Holes per second
 Tufting Method Staple-type (round-wire)
 Motors
 Panasonic servo motors
 Programming Hole positions are entered by "Divide" button, which is quite easy
 Quantity of Programs It saves totally 84 programs for different disk brush models
 Changeable Grippers Operator could make many other disk brushes, as long as he changes grippers accrodingly 
 Hitech Touchable Screen 5.4'' touchable screen, interface is in English and Chinese, other language could be customized 
 Adjusting Speed Variable-frequency stepless adjustable speed
 Power Supply
 Single-phase 220V or 3-phase 380V, 50-60Hz, 600W
 Packing

 Wood case for machine body: 1.9m (Length) x 1.2m (Width) x 1.80m (Height)

 Wood case for computer: 0.65m (Length) x 0.65m (Width) x 1.5m (Height)

 Gross Weight Around 350KGS



Maintenance of CNC 2-Axis Large Disk Brush Tufting Machine (Staple-Type) WXD-2A004


1) Operator should often add lubrication oil to the working parts of this disk brush tufting machine, so as to decrease abrasion.


2) Operator should regularly check each part to see whether there is a loose screw, and please make sure to tighten it, if he finds a loose one.


3) Please keep guide rails and ballscrews clean, and make sure that there is no scrap sticking on them, so as not to decrease the precision.


4) Be sure that the electric box works under ventilative conditions; do not put this 2-axis disk brush making machine under humid or high-temperature conditions; do not shake the electric box.


5) Please keep electric box far away from magnetic field, otherwise it will be probably out of control.


6) Be sure that all cables connect correctly. Red, blue and yellow cables connect with three-phase 380V wires, green cable connects with neutral wire, yellow-green cable connects with earth wire. Plugs are numbered as "1, 2, 3, 4 , 5", "1, 2, 3" are for 3-phase 380V wires, "4" is for neutral wire, "5" is for earth wire.


7) The working voltage should be stable, around AC380±10V; over-voltage will probably cause the ruin of electronics.


8) Do not knock at the touchable screen with hard articles, otherwise it'll decrease its sensibility or even break the screen. Do no drag wires rudely, either.


9) Please note that there is high-voltage electricity inside electric box. If it is out of order, only professional technicians are allowed to check and dismantle it. Non-professionals are prohibited to dismantle it, so as to avoid getting an electric shock and the ruin of data.




  • ***erk2017.06.22
    my round brush is 800mm dia, it can make ss wire?
  • Chloe (Int'l Sales)2017.06.23

    Dear ***erk, glad to receive your message, and thanks for your interest in our machines. 1) The maximum diameter of the disk piece processed by this WXD-2A004 is 1200mm, so, it meets your requirement to make 800mm disk brushes, no problem. However, if you never make 1200mm disk brush, we could customize another machine for you, which will be equipped with smaller worktable for processing 800mm disk brushes, also with cheaper price. Both of these two prices were already sent to you by email, please kindly check your mailbox. 2) Yes, it can tuft stainless steel wires and copper wires, but the diameter of a single wire can't be thicker than 0.5mm. Best Regards!

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