Which Brushes Can WXD-2A004 Make?
Brush Shapes | Disk brushes only |
Molded Holes | Plastic disk pieces should be already molded with holes in advance |
Angle of Holes | Holes could be molded tilting at angles or vertical at 90 degrees |
Brush Size | 1200mm (diamter of disk piece), other size could be customized |
General Introduction of CNC 2-Axis Machine For Tufting Large Disk Brushes WXD-2A004
1) This is a CNC 2-axis machine used to make large disk brushes, the maximum diamter of disk piece allowed is 1200mm, and its tufting method is staple-type (round wire).
2) X-axis controls the rotating movements of its worktable, while Y-axis controls the forward/backward movements of the worktable. As a 2-axis machine, the worktable moves horizontally only, thus the filaments are tufted vertically at 90 degrees. However, if the plastic disk pieces are already molded with holes tilting at angles, the filaments could look tilting at some angles, after finishing.
3) In program, hole positions are entered by "Divide" button, operator just need confirm the positions of the first hole and the last hole on each cirlce, which is quite simple.
4) Besides 1200mm disk brushes, of course it can also make other disk brushes of normal sizes, such as 300mm, 400mm and 500mm disk brushes, on condition that operator changes gripper accordingly. Please note that only a set of grippers is offered with the machine together, free of charge, other extra grippers will be charged.
5) If your plastic disk pieces are molded with holes, please take a look at this 4-axis 3-head disk brush machine which could drill holes on plastic disk pieces. If you have no idea how to select the most suitable machine for your production, please do not hesitate to contact us at chloe@brushmachine1.com or just leave a message on this page, it'll be our great pleasure to get back to you at the earliest.
Technical Parameters of CNC 2-Axis Large Disk Brush Tufting Machine (Staple-Type) WXD-2A004
Standard Processing Area | X-axis x Y-axis = 1200mm (Diamter of disk piece) x 360° (Other size could be customized) |
Materials of Brush Pieces | Plastic, wood |
Materials of Brush Filaments | PP, PVC, PET, nylon, pig bristles, stainless steel wires, copper wires, horse hair, tampico |
Length of Brush Filaments | 10mm - 120mm (outside holes) |
Diameter of A Single Filament | 0.08mm - 1.2mm |
Diameter of Holes | 3mm - 6mm |
Colors of Brush Filaments | Either 1 color or 2 colors |
Maximum Tufting Speed | 4 Holes per second |
Tufting Method | Staple-type (round-wire) |
Motors | Panasonic servo motors |
Programming | Hole positions are entered by "Divide" button, which is quite easy |
Quantity of Programs | It saves totally 84 programs for different disk brush models |
Changeable Grippers | Operator could make many other disk brushes, as long as he changes grippers accrodingly |
Hitech Touchable Screen | 5.4'' touchable screen, interface is in English and Chinese, other language could be customized |
Adjusting Speed | Variable-frequency stepless adjustable speed |
Power Supply | Single-phase 220V or 3-phase 380V, 50-60Hz, 600W |
Packing | Wood case for machine body: 1.9m (Length) x 1.2m (Width) x 1.80m (Height) Wood case for computer: 0.65m (Length) x 0.65m (Width) x 1.5m (Height) |
Gross Weight | Around 350KGS |
Maintenance of CNC 2-Axis Large Disk Brush Tufting Machine (Staple-Type) WXD-2A004
1) Operator should often add lubrication oil to the working parts of this disk brush tufting machine, so as to decrease abrasion.
2) Operator should regularly check each part to see whether there is a loose screw, and please make sure to tighten it, if he finds a loose one.
3) Please keep guide rails and ballscrews clean, and make sure that there is no scrap sticking on them, so as not to decrease the precision.
4) Be sure that the electric box works under ventilative conditions; do not put this 2-axis disk brush making machine under humid or high-temperature conditions; do not shake the electric box.
5) Please keep electric box far away from magnetic field, otherwise it will be probably out of control.
6) Be sure that all cables connect correctly. Red, blue and yellow cables connect with three-phase 380V wires, green cable connects with neutral wire, yellow-green cable connects with earth wire. Plugs are numbered as "1, 2, 3, 4 , 5", "1, 2, 3" are for 3-phase 380V wires, "4" is for neutral wire, "5" is for earth wire.
7) The working voltage should be stable, around AC380±10V; over-voltage will probably cause the ruin of electronics.
8) Do not knock at the touchable screen with hard articles, otherwise it'll decrease its sensibility or even break the screen. Do no drag wires rudely, either.
9) Please note that there is high-voltage electricity inside electric box. If it is out of order, only professional technicians are allowed to check and dismantle it. Non-professionals are prohibited to dismantle it, so as to avoid getting an electric shock and the ruin of data.
Dear ***erk, glad to receive your message, and thanks for your interest in our machines. 1) The maximum diameter of the disk piece processed by this WXD-2A004 is 1200mm, so, it meets your requirement to make 800mm disk brushes, no problem. However, if you never make 1200mm disk brush, we could customize another machine for you, which will be equipped with smaller worktable for processing 800mm disk brushes, also with cheaper price. Both of these two prices were already sent to you by email, please kindly check your mailbox. 2) Yes, it can tuft stainless steel wires and copper wires, but the diameter of a single wire can't be thicker than 0.5mm. Best Regards!