Which Brushes Can WXD-3A2H07 Make?
Brush Shapes | Both roller brushes and flat plank/plate brushes, it's a dual-purpose one |
Drilled Holes | Original brush bases are without holes, holes are to be drilled by this machine |
Angle of Holes | Holes are vertical to brush surface at 90 degrees only, holes can't be tilting at different angles |
Brush Sizes | Roller brush: 250mm (Diameter of a roller base) x 2500mm (Length of a roller base); Plank brush: 150mm (Width of a plate brush) x 2500mm (Length of a plate brush) |
General Introduction of CNC Dualpurpose 3-Axis Long-Roller Machine For Making Roller Brushes & Plank Brushes WXD-3A2H07
1) This WXD-3A2H07 is a dual-purpose 3-axis machine of the latest style, used to produce both industrial roller brushes and flat plank/plate brushes. Isn't it really cost-effective for a manufacturer to make two kinds of different industrial brushes by the same machine?
2) With a drilling-head and a tufting-head, it drills holes and tufts filaments synchronously.
3) The maximum size of roller brush allowed is 2500mm (Length of a roller base) x 250mm (outer diameter of a roller base without filaments); the maximum size of flat plank brush allowed is 2500mm (Length) x 150mm (Width).
Really interested but prefer a machine in a smaller size for making 1M brushes only? Or need a machine to produce much bigger and longer roller brushes, such as 3M or even 4M long brushes? No problem! All our brush machines could be customized exactly according to customer's requirements, please just kindly contact us to specify your detailed requirements.
4) It's equipped with servo motors, automatic vacuum cleaner and manual lubrication system.
5) The program is set up under "Parameter Mode", operator just need enter several numbers and confirm the position of the first hole, then it's finished, which takes only two or three minutes, very simple. Automatically all the hole positions are ranged averagely by the program.
6) Please note that the physical distance between the drill bit and the tufting needle is 190mm, thus, on each brush piece there are two parts where drilling is done firstly and tufting is done secondly: one part is the first 190mm at the beginning of a brush base, the other part is the last 190mm at the end of a brush base. However, for the remaining part, drilling holes and tufting filaments are always done synchronously. The video of this roller brush machine exactly shows you how it drills holes firstly and tufts filaments secondly for the last 190mm part at the end of the plastic brush base!
7) No matter which kinds of industrial brushes you plan to make, we are completely capable of customizing the brush machine for your case accordingly, please do not hesitate to contact us at chloe@brushmachine1.com or just leave a message on this page, we'll try our best to get back to you with a professional solution at the earlies.
Technical Parameters of Dualpurpose 3-Axis 2-Head Long-Roller Machine For Making Roller Brushes & Plank Brushes WXD-3A2H07
Standard Processing Area | X-axis x Y-axis x Z-axis = 250mm (Diameter) x 2500mm (Length) x 360° |
Materials of Brush Pieces | Plastic, wood |
Materials of Brush Filaments | PP, PVC, PET, nylon, pig bristles, stainless steel wires, copper wires, horse hair, tampico |
Length of Brush Filaments | 10mm - 110mm (outside holes) |
Diameter of A Single Filament | 0.08mm - 1.2mm |
Diameter of Holes | 3mm - 8mm |
Colors of Brush Filaments | Either 1 color or 2 colors |
Maximum Working Speed | 5 Holes per second |
Tufting Method | Staple type (round wire) |
Motors & Drivers | Panasonic servo motors and Panasonic drivers |
Making Program | Hole positions on each line are divided averagely by "Divide" button in program |
Quantity of Programs Saved | It saves totally 40 programs for different brush models |
Changeable Grippers | After changing grippers, operator could make different roller brushes or plate brushes |
Hitech Touchable Screen | 5.4'' touchable screen, interface is in English and Chinese, other language could be customized |
Adjusting Speed | Variable-frequency stepless adjustable speed |
Power Supply | Single-phase 220V or 3-phase 380V, 50-60Hz, 600W |
Packing | Wood case for machine body: 4m (Length) x 1.52m (Width) x 1.9m (Height) Wood case for computer: 0.65m (Length) x 0.65m (Width) x 1.5m (Height) |
Gross Weight | Around 400KGS |
Maintenance of CNC 3-Axis Dual-purpose Machine For Making Both Roller Brushes And Plank Brushes WXD-3A2H07
1) Operator should often add lubrication oil to the working parts of this dual-purpose brush machine, so as to decrease abrasion.
2) Operator should regularly check each part to see whether there is a loose screw, and please make sure to tighten it, if he finds a loose one.
3) Please keep guide rails and ballscrews clean, and make sure that there is no scrap sticking on them, so as not to decrease the precision.
4) Be sure that the electric box works under ventilative conditions; do not put this 3-axis dualpurpose brush making machine under humid or high-temperature conditions; do not shake the electric box.
5) Please keep electric box far away from magnetic field, otherwise this dual-purpose machine will be probably out of control.
6) Be sure that all cables connect correctly. Red, blue and yellow cables connect with three-phase 380V wires, green cable connects with neutral wire, yellow-green cable connects with earth wire. Plugs are numbered as "1, 2, 3, 4 , 5", "1, 2, 3" are for 3-phase 380V wires, "4" is for neutral wire, "5" is for earth wire.
7) The working voltage should be stable, around AC380±10V; over-voltage will probably cause the ruin of electronics.
8) Do not knock at the touchable screen with hard articles, otherwise it'll decrease its sensibility or even break the screen. Do not drag wires rudely, either.
9) Please note that there is high-voltage electricity inside electric box. If it is out of order, only professional technicians are allowed to check and dismantle it. Non-professionals are prohibited to dismantle it, so as to avoid getting an electric shock and the ruin of data.
Dear ***bek, Wish you a nice day! It's our pleasure to get your message left online here. 1) Well, this WXD-3A2H07 is a dual-purpose one, it can make both roller brushes and flat plank/plate brushes and is one the most popular machine models among industrial brush manufacturers. 2) Before sending the quotation, could you kindly let us know the specifications of the brushes you want to produce, please? All those details about specifications were already sent to you via email, please kindly check your mailbox. After getting your answers, we'll be able to offer you the correct quotation very soon. Sincerely looking forward to hearing from you again. Best Regards!
Dear ***maz, really glad to receive your inquiry and thanks for your interest in our machines. 1) The machine which makes 3.5M brushes will be customized, and it'll be also dualpurpose, suitable for making both industrial roller brushes and plate brushes. 2) The EXW price was already quoted to you by email, please kindly check it. And could you specify the port name in Turkey, please? So that we could quote you the CIF price accordingly. Sincerely looking forward to hearing from you. Kind Regards!