Which Brushes Can WXD-2A2H04 Make?
Brush Shapes | Big and long roller brushes |
Drilled Holes | Original brush pieces are without holes, holes are to be drilled by this machine |
Angle of Holes | Holes are vertical to brush surface at 90 degrees only, holes can't be tilting |
Brush Size | 250mm (Diameter) x 2500mm (Length), other size could be customized |
General Introduction of CNC 2-Axis 2-Head Long-Roller Brush Making Machine WXD-2A2H04
1) This WXD-2A2H04 is used to make those big and long industrial roller brushes. With a drilling-head and a tufting-head, it can drill holes and tuft filaments synchronously. It's installed with automatic vacuum cleaner and manual lubrication system.
2) It's very easy to set up programs. Operator just need enter data for three columns:
How many holes are there in a circle? For example, operator enters "20".
How many circles are there on the roller piece? For example, operator enters "80".
How far is the distance between each circle? For example, operator enters "5".
After that, he just need confirm the position of the first hole on the roller piece, then, the program is finished, which takes only about one or two minutes, is very simple and convenient.
3) Theoretically it could make thousands of different roller brush models, on condition that operator changes grippers and sets up programs accordingly.
4) This WXD-2A2H04 makes roller brushes only. If you are interested in dualpurpose machines which can make two kinds of different industrial brushes, please refer to WXD-3A2H07, WXD-3A2H05, WXD-3A2H06, and do feel free to contact us at chloe@brushmachine1.com or just leave a message on this page, we'll do our best to get back to you at the earliest.
Technical Parameters of 2-Axis 2-Head Industrial Roller Brush Making Machine WXD-2A2H04
Standard Processing Area | X-axis x Y-axis = 360° x 2500mm (Other size could be customized) |
Materials of Brush Pieces | Plastic, wood |
Materials of Brush Filaments | PP, PVC, PET, nylon, pig bristles, stainless steel wires, copper wires, horse hair, tampico |
Length of Brush Filaments | 10mm - 120mm (outside holes) |
Diameter of A Single Filament | 0.08mm - 1.2mm |
Diameter of Holes | 3mm - 6mm |
Colors of Brush Filaments | Either 1 color or 2 colors |
Maximum Working Speed | 4 Holes per second |
Tufting Method | Staple type (round wire) |
Motors | Panasonic servo motors |
Data Input (Programming) | Hole positions on each circle are divided averagely by "Divide" button in program |
Quantity of Programs Saved | It saves totally 84 programs for different roller brush models |
Changeable Grippers | Operator could make many other roller brush models, as long as he changes grippers accrodingly |
Hitech Touchable Screen | 5.4'' touchable screen, interface is in English and Chinese, other language could be customized |
Adjusting Speed | Variable-frequency stepless adjustable speed |
Power Supply | Single-phase 220V or 3-phase 380V, 50-60Hz, 600W |
Packing | Wood case for machine body: 1.62m (Length) x 1.52m (Width) x 1.9m (Height) Wood case for computer: 0.65m (Length) x 0.65m (Width) x 1.5m (Height) |
Gross Weight | Around 400KGS |
Maintenance of 2-Axis 2-Head Industrial Roller Brush Making Machine WXD-2A2H04
1) Operator should often add lubrication oil to the working parts of this roller brush machine, so as to decrease abrasion.
2) Operator should regularly check each part to see whether there is a loose screw, and please make sure to tighten it, if he finds a loose one.
3) Please keep guide rails and ballscrews clean, and make sure that there is no scrap sticking on them, so as not to decrease the precision.
4) Be sure that the electric box works under ventilative conditions; do not put this roller brush machine under humid or high-temperature conditions; do not shake the electric box.
5) Please keep electric box far away from magnetic field, otherwise it will be probably out of control.
6) Be sure that all cables connect correctly. Red, blue and yellow cables connect with three-phase 380V wires, green cable connects with neutral wire, yellow-green cable connects with earth wire. Plugs are numbered as "1, 2, 3, 4 , 5", "1, 2, 3" are for 3-phase 380V wires, "4" is for neutral wire, "5" is for earth wire.
7) The working voltage should be stable, around AC380±10V; over-voltage will probably cause the ruin of electronics.
8) Do not knock at the touchable screen with hard articles, otherwise it'll decrease its sensibility or even break the screen. Do not drag wires rudely, either.
9) Please note that there is high-voltage electricity inside electric box. If it is out of order, only professional technicians are allowed to check and dismantle it. Non-professionals are prohibited to dismantle it, so as to avoid getting an electric shock and the ruin of data.
Dear ***anu, glad to get your inquiry left on our website, and we appreciate your interest in our machines. According to the photos you sent, we already sent you the quotation of a 2-axis brush tufting machine by email, please kindly check your mailbox. After looking over the quotation, if you still have any further question or doubt, please do feel free to contact us, it'll be our pleasure. Kind Regards!
Dear ***mar, glad to receive your inquiry and thanks for your interest in our machines. 1) Yes, this machine could meet your requirements, we already sent you the quotation and its technical details by email, could you kindly check your mailbox, please? 2) Besides roller brushes, do you also make other industrial brushes, please? Such as plate brushes and disk brushes. As we also make dualpurpose long-roller machines which could make two kinds of different industrial brushes. Two demonstration videos were already sent to you for reference, too. If you have any further question, please do not hesitate to let us know, we'll be glad to. Best Regards!