Which Brushes Can WXD-5A003 Make?
Brush Shapes | Brush with flat, curved, fan-shape surfaces |
Molded Holes | Plastic pieces should be molded with holes in advance |
Angle of Holes | Holes are molded, could be vertical at 90 degrees or tilting at any angles, adjustable |
Brush Size | 400mm (Length) x 100mm (Width), other size could be customized |
General Introduction of CNC 5-Axis Wire Brush Tufting Machine (Staple-Type) WXD-5A003
1) This WXD-5A003 is used to tuft brushes with stainless steel wires. Please note that the plastic brush pieces should be molded with holes in advance, or the wood brush pieces should be pre-drilled with holes in advance, as this is a tufting machine only, it cannot drill holes. (When testing in our workshop, technician tufted nylon filaments, however, our customer would use it to tuft stainless steel wires)
2) As a 5-axis machine, the worktable moves very flexibly, the nylon filaments or stainless steel wires/copper wires could be tufted at angles, which look perfectly radial. Its tufting method is staple-type (round wire); and the maximum processing area is 400mm (Length) x 200mm (Width), other bigger size could be customized.
3) It processes filaments in two colors; the maximum length of filaments (outside holes) allowed is 120mm.
4) In program, the hole positions are manually entered by hand-controller, one hole by one hole.
5) If you are not sure whether this WXD-5A003 is suitable for making your own wire brush model, please do not hesitate to contact us at chloe@brushmachine1.com or just leave a message on this page, we'll be so glad to reply to you with a professional solution.
Technical Parameters of CNC 5-Axis Wire Brush Tufting Machine WXD-5A003
Standard Processing Area | X-axis x Y-axis x Z-axis x A-axis x H-axis = 400mm x 200mm x 100° x 40° x 120mm |
Materials of Brush Pieces | Plastic, wood |
Materials of Brush Filaments | PP, PVC, PET, nylon, pig bristles, stainless steel wires, copper wires, horse hair, tampico |
Length of Brush Filaments | 10mm - 120mm (outside holes) |
Diameter of A Single SS Wire | Not thicker than 0.5mm |
Diameter of A Single Filament | From 0.08mm to 1.2mm (PP, PVC, PET, nylon, horse hair, tampico) |
Diameter of Holes | 3mm - 6mm |
Colors of Filaments | Either 1 color or 2 colors |
Maximum Tufting Speed | 5 Holes per second |
Tufting Method | Staple type (round wire) |
Motors | Panasonic servo motors |
Programming | Hole positions are manually entered by hand-controller, one hole by one holes |
Quantity of Programs Saved | It saves totally 9 programs for different wire brush models |
Changeable Grippers | Operator could make different wire brushes, as long as he changes grippers accrodingly |
Hitech Touchable Screen | 5.4'' touchable screen, interface is in English and Chinese, other language could be customized |
Adjusting Speed | Variable-frequency stepless adjustable speed |
Power Supply | Single-phase 220V or 3-phase 380V, 50-60Hz, 600W |
Packing | Wood case for machine body: 1.62m (Length) x 1.52m (Width) x 2.30m (Height) Wood case for computer: 0.7m (Length) x 0.7m (Width) x 1.5m (Height) |
Gross Weight | Around 300KGS |
Maintenance of CNC 5-Axis Wire Brush Tufting Machine (Staple-Type) WXD-5A003
1) Operator should often add lubrication oil to the working parts of this wire brush tufting machine, so as to decrease abrasion.
2) Operator should regularly check each part to see whether there is a loose screw, and please make sure to tighten it, if he finds a loose one.
3) Please keep guide rails and ballscrews clean, and make sure that there is no scrap sticking on them, so as not to decrease the precision.
4) Be sure that the electric box works under ventilative conditions; do not put this wire brush making machine under humid or high-temperature conditions; do not shake the electric box.
5) Please keep electric box far away from magnetic field, otherwise it will be probably out of control.
6) Be sure that all cables connect correctly. Red, blue and yellow cables connect with three-phase 380V wires, green cable connects with neutral wire, yellow-green cable connects with earth wire. Plugs are numbered as "1, 2, 3, 4 , 5", "1, 2, 3" are for 3-phase 380V wires, "4" is for neutral wire, "5" is for earth wire.
7) The working voltage should be stable, around AC380±10V; over-voltage will probably cause the ruin of electronics.
8) Do not knock at the touchable screen with hard articles, otherwise it'll decrease its sensibility or even break the screen. Do not drag wires rudely, either.
9) Please note that there is high-voltage electricity inside electric box. If it is out of order, only professional technicians are allowed to check and dismantle it. Non-professionals are prohibited to dismantle it, so as to avoid getting an electric shock and the ruin of data.